Predictive Maintenance
Prophetic & Protective Services
The Predictive Maintenance Program (PMP) is our most unique & beneficial solution when measured in the tragedies it has prevented. Built upon over 90 years of institutional knowledge, we have designed a comprehensive process that isolates issues, misalignment & unbalanced conditions. We can predict upcoming issues & costly equipment failures, ensuring your operation has s a bright future.
Popular Applications
- AC & DC Motors
- Pumps
- Fans
- Blowers
- Gearboxes
Infrared Thermography
This is the skill of using a state of the art Infrared camera to inspect your plants critical electrical and mechanical equipment. The technology will light up problematic areas as hotspots. Hotspots can reveal loose or corroded electrical connections. It’s accuracy & turn-around make Infrared Thermography a hot commodity among our clients.
- Done during operation, requiring no down-time
- We provide full system report & documentation
- Ideal applications
- High-voltage switchgear
- Motor control centers
- Transmission line
- Main switchgear
- Safety disconnects
- Breaker panels
- Lighting panels
- Transformers
Laser Alignment
Employing the most accurate lasers in the industry, we can balance or align any revolving equipment, including bores. Our bore alignment is true-center measurement to the nearest 0.0001″. Then we are able to service any detected issues on-site by our laser-focused Technicians.
- Alignment of rotating equipment
- Bore alignment from 1.5″ to 30″
- Motor removal & installation
- Readout assistance documentation
- Equipment serviced
- Bores
- Blowers
- Fans
- And So Much More
Preventative Maintenance Program
Our preventative maintenance programs are designed to isolate areas in your industrial systems that need attention. Whether you need periodic tests or regular & stringent testing for heavy-use machinery, we can custom-build a program to your industrial needs & operational requirements that allow you to maintain high levels of production.
All our programs come with detailed documentation.
- Advanced Motor Diagnostics
- Core Loss Testing with Lexesco Model 225
- Corrections
- Written Reports & Consultations
- Motion Amplification
- Dynamometer Testing
- Surge Comparison Testing
- D15000 Baker Surge Tester
- Testing All Stator Windings
- AC/DC Motor-Drive Inspections
- DC Absorption Testing
- Vibration Testing
Vibration Analysis
Zeller Technologies eliminates expensive, time-consuming guesswork by analyzing data from laser alignment, balancing, machine, and vibration evaluation with our GTI software. The correct course of action can be determined from a computerized summary of your machinery’s fitness.
- On-Site Diagnosis of Mechanical Problems
- Without Disassembly of Equipment
Ultrasonic Leak Detection
Our ultrasonic leak detection programs are designed to isolate sources of compressed air waste and identify early-stage electrical issues that can lead to unplanned downtime. Whether you need a one-time facility survey or recurring inspections as part of a predictive and preventative maintenance plan, we can build a program around your equipment, production schedule, and operational requirements so you can reduce losses and maintain consistent performance.
All our programs come with detailed documentation.
- Acoustic Imaging Camera Inspection
- Compressed Air Leak Detection (including overhead lines and drops)
- Leak Location Photos for Easy Identification
- Leak Size Estimates
- Air Loss Estimates
- Annual Cost Impact per Leak
- Total Potential Savings Summary
- Repair Recommendations
- Onsite Inspection During Production (no downtime required)
- Electrical Partial Discharge and Low-Current Arcing Screening (switchgear and high-voltage systems)
- Written Reports and Consultations
Aligned With Your Needs
Tom Rudloff – Manager
314.638.9641 x.259
[email protected]
Repair: Ship To
4250 Hoffmeister Ave
St. Louis, MO 63125
Competencies
- Drive & Control Repair
- Infrared Thermography
- Energy Efficiency & Power Analysis
- Switchgear Testing & Upgrading
- Panel Shop Fabrication
- Panel Assembly Services
- UL508a
- AutoCAD
- PLC Programming
- System Integration
- Laser Alignment
- Balancing
- Predictive & Preventative Maintenance
Service Areas
- Missouri
- Illinois
- Arkansas
- Kansas
- Kentucky
- Tennessee
- Indiana